APRILIA RSV 1000 TUONO R MANUAL Pdf Download.

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Summary of Contents

Page 1

RSV TUONO R 8104928.

Page 2: Warnings, Technical Information, — Precautions — Advice

The terms #x201C;right#x201D; and are referred to the rider seated on the in the normal riding position. use and RSV 1000 TUONO R.

Page 3

6: Basic Safety Rules

road accidents are caused by the lack of experience. use and maintenance RSV TUONO R.

Page 7

: n u m b e r p l a t e. d i r e c t i o n indicators, and horns. Any modification of the vehicle result in the invalidity of the guarantee. use and RSV 1000 TUONO R.

Page 8: Accessories

Make sure the equipment is well fastened to the and not dangerous during driving. use and RSV 1000 TUONO R.

Page 9:

, i n o r d e r t o r e d u c e unbalance to the minimum. use and maintenance RSV TUONO R.

Page 10: Arrangement Of The Elements

15) Swinging arm 5) Clutch reservoir 11) Main fuse (30A) 16) Rider left 6) Left rear-view mirror 12) seat-glove/tool 17) Side stand kit lock 18) Gear shift use and maintenance RSV 1000 TUONO R.

11

11) Fuel tank filler cap 18) tank 5) Passenger seat / cover 12) Air filter 19) Rear fluid tank 6) E.C.U. 13) rear-view mirror 20) Rear master cylinder use and maintenance RSV TUONO R.

Page 12: Arrangement Of The

4) Front brake lever 10) 1 / TRIP 2 / MODE switch 5) grip 11) Engine kill ( 6) High beam flasher passing button ( 12) Starter ( use and maintenance RSV 1000 TUONO R.

13: Instruments And Indicators

8) Green indicator warning light ( 4) Red warning light ( 9) Red line 5) Multifunction digital display temperature — clock battery voltage — lap — engine oil pressure use and maintenance RSV 1000 TUONO R.

14: Instruments And Indicators Table

the ignition key is turned to with the stopped, all warning lights on for a LED check-up and go out after two seconds. If one or warning lights do not come on at stage, contact an aprilia Dealer. Description Function the number of revolutions of the engine per

Page 15

SERVICE appears normal engine operation, it means that the ECU or the instrument have detected a failure. In cases the engine keeps with limited performance; an aprilia Authorised Dealer use and maintenance RSV 1000 TUONO R.

16: Multifunction Computer

(rpm) and (zone C) then goes immediately to zero. -Coolant (zone D) (*) According to settings in MENU, see page 18 (MENU) the value may vary. use and maintenance RSV TUONO R.

Page 17

-TRIP 1/2 -BATTERY VOLTAGE -MAXIMUM 1/2 Press SET (2) button for several to enter the configuration menu: SPEED 1/2 -MENU When km indication is active, it replaces the use and maintenance RSV 1000 TUONO R.

18

SETTINGS page can be accessed. To this menu. function, MENU selection [press SET (2) for several seconds]. Configuration options are: -EXIT -LAP TIMER -DIAGNOSTICS use and maintenance RSV 1000 TUONO R.

19

SETTINGS Press the SET button (2) for menu. seconds to complete the the display sets back to menu. use and maintenance RSV 1000 R.

Page 20

When the second key i s a c k n o w l e d g e d. t h e n e w c o d e i s with the message: use and maintenance RSV TUONO R.

Page 21

TIME to read the stored lap times. TIMES This function the acquired lap times. Deletion be confirmed. Once the operation is the display goes back to LAP menu. use and maintenance RSV 1000 R.

Page 22: Service Interval, Display, Key Controls

High priority: engine Service Centres carry out the is a failure. engine oil pressure, from E.C.U. scheduled operations. instrument panel KEY CONTROLS use and maintenance RSV 1000 R.

Page 23: Key Controls, Controls On The Side Of The Handlebar

W h e n t h e s t a r t e r b u t t o n i s pressed, the motor will crank the the switch to turn off the direction For the starting procedure, see indicator. 48 (STARTING). use and maintenance RSV 1000 R.

Page 24: Ignition Switch

, s e e p a g e COMPUTER). automatically turns on the (MULTIFUNCTION COMPUTER). The lights turn off when the ignition is set to . use and maintenance RSV 1000 TUONO R.

25: Steering Lock

OPERATION To the steering: Turn the handlebar to the left. Turn the key to . Press the key in and it to #x201C; #x201D; position. the key. use and maintenance RSV 1000 R.

Page 26: Unlocking/locking The Passenger Cover

Carrying a passenger on cover is illegal and the passenger is likely to fall from the use and maintenance RSV 1000 TUONO R.

27: Glove/tool Kit Compartment, Luggage Points

#x2013; 17 mm open-end (5); #x2013; double-ended #x2013; 16 mm socket spanner for plug screwdriver (7); #x2013; tool box (8). fuse puller (9). allowed weight: 1.5 kg. use and maintenance RSV TUONO R.

Page 28: Special

Removal of the lower fairing. support stand (3), see 68 Front wheel disassembly. THE VEHICLE ON THE FRONT SUPPORT Click clamp (4) installation see page 61 Click clamp (CLICK CLAMPS). use and maintenance RSV TUONO R.

Page 29: Main Fuel

(see vapours; do not fuel or pour it figure). a receptacle into another by Refuel. of a tube. use and maintenance RSV TUONO R.

Page 30: Brake — Recommendations

Authorised use and maintenance RSV 1000 TUONO R.

31: Disc Brakes

Authorised The brake fluid reservoir is Dealer. near the front lever coupling. Use brake of the type specified in the lubricant see page 114 (LUBRICANT CHART). use and RSV 1000 TUONO R.

Page 32: Brake

MIN= minimum If the fluid does not reach at the #x201C;MIN#x201D; mark: CAUTION the disc pads wear the level of the fluid decreases to compensate for their wear. use and RSV 1000 TUONO R.

Page 33

the brake fluid tank ONLY for the time necessary for up. Raise and remove the cover (3) with the screws (1) and the gasket use and maintenance RSV 1000 TUONO R.

34: Rear Brake

The brake is hygroscopic and Check the brake pad see page 90 system would be when in contact with the air it (CHECKING THE BRAKE PADS FOR its WEAR) and the disc wear. use and RSV 1000 TUONO R.

Page 35: Fluid — Recommendations

. O b t a i n CHART). medical attention or, if has been The clutch fluid (1) is mounted spilled in the eyes, the assistance near the clutch coupling. of an ophthalmologist. use and maintenance RSV TUONO R.

Page 36: Clutch

operate the clutch lever the sys te m, wh i ch pr ev e nt s r e ar w h ee l reservoir plug is loose or has bouncing under braking. use and maintenance RSV 1000 TUONO R.

37: Coolant

Before departure, the coolant level, see page 39 AND TOPPING UP); have the changed every two years: for operation, contact an aprilia Dealer. use and maintenance RSV 1000 R.

Page 38

In case any maintenance the efficiency of the cooling system be required, it is advisable to remains use latex gloves. use and maintenance RSV TUONO R.

Page 39

D o n o t p u t a d d i t i v e s o r o t h e r LOW= level substances into the If you use a funnel or other similar make sure that are perfectly clean. use and maintenance RSV TUONO R.

Page 40: Tyres

Visually the tyres for wear and vehicle. them changed if worn. the tyre when it is worn out or in of puncture on the tread side, if the is larger than 5 mm. use and maintenance RSV TUONO R.

Page 41: Engine Oil

, s t o p t h e e n g i n e immediately and contact an aprilia Use 15W #x2013; 50 oil, Authorised see page 114 (LUBRICANT CHART). use and RSV 1000 TUONO R.

Page 42: The Front Brake Lever And The Lever, Adjusting Rear Lever Free Play

(3) setting the lever (1) piston. at the distance. After the adjustment, sure that the wheel freely with released Check the braking efficiency. If contact your aprilia Dealer. use and maintenance RSV 1000 R.

Page 43: Adjusting The Rear Lever And The Gear Change Exhaust Muffler/exhaust Silencer

If the change lever needs a d j u s t m e n t. c o n t a c t a n a p r i l i a Authorised Dealer. use and maintenance RSV TUONO R.

Page 44: Instructions For Getting On And Off The Vehicle

Get on and off the vehicle from the left side and with extended side use and maintenance RSV 1000 TUONO R.

45

Choose a suitable parking see CAUTION rear of the vehicle can an page 55 (PARKING). obstacle getting on and off. Stop page Make sure the vehicle is stable. (STOPPING). use and RSV 1000 TUONO R.

Page 46: Checks

I n m a n y c a s e s t h e e n g i n e k e e p s running with performance; It does not take to carry out a check- contact an Authorised Dealer up and this ensures you much immediately. safety. use and maintenance RSV 1000 R.

Page 47: Pre-ride Checks

Make sure that it correctly. Lights, warning horn, Check horn and for proper operation. Change or fix a failure, if necessary. 99 #x2013; 103 brake light switches and devices use and maintenance RSV 1000 R.

Page 48: Starting

Avoid the engine in closed or Set the engine switch (2) to position badly-ventilated #x201C; #x201D;. Turn the key (3) and set the switch to position use and maintenance RSV TUONO R.

Page 49

Pull the lever (7) completely and immediately. the gearbox lever (8) into [green warning light #x201D; (9) on]. The vehicle is with a cold start controlled by the ECU which use and maintenance RSV TUONO R.

Page 50: Moving Off Riding

4,5 #xB1; 1 of fuel in the gear lever (4) downwards. for topping up as soon as Release the lever (pulled on the possible, see 29 (FUEL). starting). use and maintenance RSV TUONO R.

Page 51

(3) and lift the shift Ride at reduced for the first miles, lever Release the clutch lever (3) in to warm the engine up. and accelerate. the last two operations and shift use and RSV 1000 TUONO R.

Page 52

rpm for approximately two minutes to keep circulating in the system; position the stop switch on #x201C; and check the coolant level, see 37 (COOLANT). use and maintenance RSV 1000 R.

Page 53

Uneven road rails, inspection covers, signals, construction site covers become slippery in weather and must be negotiated smoothly and keeping the vehicle use and maintenance RSV 1000 TUONO R.

54: Running-in, Stopping

6000 When the vehicle has come to Select neutral (green light on). Release the lever (2). In case of a stop, keep at least one on. use and maintenance RSV 1000 TUONO R.

Page 55: Parking

WARNING key is into the ignition switch. getting on or off the vehicle, keep to the given, see page 44 (GETTING ON AND OFF THE use and maintenance RSV 1000 TUONO R.

56: Placing The Vehicle On The Stand

the side stand with right foot proceed as and extend it completely (3). the vehicle until the stand on the ground. Steer handlebar leftwards. WARNING Make that the vehicle is stable. use and RSV 1000 TUONO R.

Page 57: To Prevent Theft

ADDRESS. all the keys he intends to be using to the TELEPHONE NO. NOTE Very stolen vehicles are identified to the data written in the use/maintenance use and maintenance RSV 1000 TUONO R.

58: Maintenance

Engine order. Unit has detected a fault. In any maintenance operation should be it is advisable to use latex gloves. use and RSV 1000 TUONO R.

Page 59: Service Intervals Chart

warning light (on at every instrument panel) Drive tension and every 1000 km mi): lubrication every km before each ride and 2000 Brake pad wear mi): km (1250 mi): use and RSV 1000 TUONO R.

Page 60

km (12500 mi): Brake if worn: Wheels/tyres (*) Nut, screw tightening Cylinder Suspensions and track alignment transmission (chain, rear front sprocket) Fuel every 4 years: Clutch Pistons use and maintenance RSV 1000 R.

Page 61: Identification Data, With Click Clamps And Screw Clamps

(SPECIAL Frame no. ________________________ ENGINE The engine number (2) is stamped on the part, near the front Engine no. ________________________ use and maintenance RSV TUONO R.

Page 62: Checking And Up Engine Oil Level

FILTER). CAUTION In the vehicle is used for change the engine oil every km (3125 mi). Change oil frequently if the vehicle is used in conditions. use and maintenance RSV 1000 R.

Page 63: Changing Engine Oil And The Oil Filter

5000 km (3120 Clean off any dirt from the around Change oil more if the the filler plug (3) with a cloth. vehicle is used in conditions. use and maintenance RSV 1000 R.

Page 64

Never reuse a Spread a film of oil on the seal (8) of the new oil filter. Insert the new oil filter. the cover (6). Refit and the two screws (5). use and maintenance RSV TUONO R.

Page 65

#x2013; installation pliers, see page 28 If you use a or other tools, make TOOLS) sure that are perfectly clean. NOTE Use 15W #x2013; 50 oil, see page 114 CHART). use and maintenance RSV 1000 R.

Page 66: Air Filter

Do not Unscrew and the two screws (4). start the when the air filter is not Remove the air retaining bracket (5). in Extract the air filter (6). use and RSV 1000 TUONO R.

Page 67: The Pins For The Rear Wheel

Fit the two pins (7), see page 67 is not torn. Always change a THE PINS FOR THE REAR damaged air WHEEL STAND). Clean the surface of the air filter (6) with a cloth. use and maintenance RSV 1000 R.

Page 68: Positioning The Vehicle On The Support Stand, Front

Push down on the stand the discs and the pads. Make that the vehicle is stable. Make sure that the is stable. use and maintenance RSV 1000 R.

Page 69

Wheel nut (2) tightening 80 Nm wheel shaft (7) manually. (8 Remove the wheel by withdrawing it Undo and remove the wheel hub nut (2) the and collect the washer (3). use and RSV 1000 TUONO R.

Page 70

shaft clamp screws torque: 22 Nm (2.2 kgm). the two wheel shaft pinch (5) on the left side. Refit the brake callipers, see page 71 BRAKE CALLIPERS). use and maintenance RSV TUONO R.

Page 71: Front Brake

To remove the front brake repeatedly and check the braking callipers, it is necessary to use the suitable for proper operation. Remove the brake calliper as front and wheel stands. follows: use and RSV 1000 TUONO R.

Page 72: Wheel

(9) passing it on the outside. to damaging the brake lines, the wheel in place once Push the wheel forward and the discs and brake pads. chain (8) off the rear sprocket use and maintenance RSV 1000 TUONO R.

73

T h e w h o l e f i n a l d r i v e u n i t m u s t b e CAUTION withdrawn from the coupling Make sure the (18) does not slip off the final drive assembly on use and maintenance RSV 1000 TUONO R.

74

Place the wheel between the two of Rotate the carrier (12) with the swinging arm and over the brake calliper (13) it will pivot around the locating pin (17) — matching the holes. use and maintenance RSV TUONO R.

Page 75: Drive

Incorrect maintenance may cause the of the chain sliders/tensioners fitted wear of the chain and/or to the arm before the wheel shaft. to the front sprocket and/or the sprocket. use and maintenance RSV 1000 R.

Page 76

NOTE Do not use the vehicle after lubricating the chain, due to the centrifugal force the lubricant be sprayed outwards and dirty the areas. use and maintenance RSV 1000 R.

Page 77: Removing The Rider Lifting The Fuel Tank

Do not or use open flames. the seat the corresponding seat. DO NOT DISPOSE OF IN THE CAUTION ENVIRONMENT. Before make sure that the (3) is properly positioned and secured use and maintenance RSV 1000 TUONO R.

78: Removing The Side Fairings

Aprilia RSV 1000 R

and remove the retaining pin components care to avoid scraping (1) and collect the washers. (3). or them. Remove the fairing Unscrew and remove the retaining (4) and collect the washer. use and maintenance RSV TUONO R.

Page 79

Release and the retaining screw Unscrew and the two retaining the hose (5). screws (9) and collect the washers. the fairing (6). Remove the (8). Remove the fairing use and maintenance RSV 1000 TUONO R.

80

Unscrew and remove the left Unscrew and remove the right screw (11) and collect the screw (12) and collect the screw (13) and collect the Remove the fairing (14). use and RSV 1000 TUONO R.

Page 81

and remove the retaining screw (15) and collect the washers. (17) and collect the washers. Remove the fairing (16). and remove the retaining pin Remove the (21). (18). Remove the (19). use and maintenance RSV 1000 R.

Page 82: Removing The Side

H a n d l e t h e p l a s t i c a n d p a i n t e d components with care to scraping or damaging them. the side body panel use and maintenance RSV 1000 TUONO R.

83: Removing The Rear-view Mirrors, The Side Stand

(7) are available for to the rider Remove the rear-view (4). footrests to avoid of the side NOTE Repeat operations to stand. remove the rear-view mirror. use and maintenance RSV TUONO R.

Page 84

D o n o t p u l l o n c a b l e s. h o s e s. connectors or on the Lift the tank, see page 77 THE FUEL TANK). Disconnect the connector (10) from the (5). use and maintenance RSV 1000 R.

Page 85: Inspecting The Front And Suspensions

10000 km (6250 mi) and every the nut (15) and tighten to the 20000 km (12500 mi). Carry out the following checks the first 1000 km (625 mi) and 10000 km (6250 mi) afterwards: use and RSV 1000 TUONO R.

Page 86: Front Suspension

that all components are properly and check the front and rear articulated joints for correct CAUTION In the event of abnormal or if qualified assistance is necessary, your aprilia Authorised use and maintenance RSV 1000 TUONO R.

87

(*) = clockwise turns). (**) = (***) = Have this carried out exclusively by an aprilia Dealer For racing we recommend to fit the multiadjustable front fork For the purchase contact an aprilia Dealer.

Page 89

For racing we to fit the jerking when riding. multiadjustable rear suspension If contact your aprilia For the purchase contact an Authorised aprilia Authorised Dealer. use and RSV 1000 TUONO R.

Page 90: The Brake Pads For Wear

The of the disc brake pads end; on the use, on the kind of and on the #x2013; from below at the to check the road. rear calliper (2). use and maintenance RSV TUONO R.

Page 91: Adjusting The Twistgrip

2#x2013;3 mm, measured on the of the grip itself. If not, as follows: Position the vehicle on the see page 56 (PLACING THE VEHICLE ON THE Take off the rubber gaiter Loosen the locknut (3). use and RSV 1000 TUONO R.

Page 92: Plugs

If the vehicle is used for change the spark plugs 5000 km (3125 mi). remove the spark plugs and them carefully, removing any deposits; change them if use and maintenance RSV 1000 TUONO R.

93

Check electrode gap with a gauge If the spark plug has on the (7). insulating material, electrodes, excessive deposits or the tip (6) of the electrode (3) is rounded, it must be use and maintenance RSV 1000 TUONO R.

94: Checking The Side Stand

, s e e p a g e 6 7 THE VEHICLE ON THE REAR SUPPORT use and maintenance RSV 1000 TUONO R.

95: Battery, Cleaning And Checking Terminals And Lead Connections

#x2013; co ve r e d w i t h n e u t r a l g r e a s e o r Disconnect following the order. Vaseline. use and maintenance RSV TUONO R.

Page 96: Removing The

For the installation of the battery, Lift the red cap (3). s e e p a g e 9 8 ( I N S T A L L I N G T H E BATTERY). use and maintenance RSV TUONO R.

Page 97: Checking Fluid Level, Charging The

Switch on the battery charger. Voltage Amperes Time (hours) Standard 8 #x2013; 10 use and maintenance RSV 1000 TUONO R.

98: Installing The Battery

( M U L T I F U N C T I O N Upon connect first the COMPUTER). cable (+) and then the negative (#x2013;). use and maintenance RSV 1000 R.

Page 99: Long Inactivity Of The Checking The Switches

4) Switch on the control lever. deterioration of the Recharge it completely, using a charge, see page 97 (CHARGING THE If the battery remains on the vehicle, the cables from the terminals. use and RSV 1000 TUONO R.

Page Replacing The Fuses

Checking the is recommended whenever an electric fails to operate or is malfunctioning, or the engine does not start. the 15-A auxiliary fuses and then the 30-A main use and maintenance RSV 1000 TUONO R.

101: Vertical Adjustment Of The Beam

There is one spare (L). D) From battery to: sensor, fuel pump, starter, lambda sensor. E) battery to: cooling fan relay, fuel injectors, air intake camshaft position sensor. use and RSV 1000 TUONO R.

Page Taping Of The Headlight

Repeat for the right beam. b e a m h o r i z o n t a l a d j u s t m e n t i s performed at the use and maintenance RSV 1000 TUONO R.

Page 103: Bulbs, The Instrument Panel Led

D O N O T F O R C E T H E E L E C T R I C CABLES. Before changing a bulb, the fuses, see page 100 (REPLACING THE use and maintenance RSV 1000 TUONO R.

104: Changing The Headlight

If one of the bulbs (2) is damaged and no them their positions and make to spare bulb is available, you may it refit them in the correct on with one of the bulbs (1). use and maintenance RSV 1000 TUONO R.

105: Changing The Front And Turn Indicator Bulbs

While removing the lens, NOTE Make sure the is correctly carefully in order not to the located in the bulb holder. peg. Remove the lens use and maintenance RSV 1000 TUONO R.

106: Replacing The Number Light Bulb

Insert the into the bulb holder, so the two pins slide into the in the holder. Install a new bulb of rating. CAUTION If the reflector (4) off its seat, refit it correctly. use and RSV 1000 TUONO R.

Page Transport, Cleaning

DATA). Avoid parking the vehicle trees, since in some residues, resins, fruits or fall down, which substances that may damage the use and maintenance RSV 1000 TUONO R.

108

WARNING dries before rinsed away, it can Do not apply waxes onto the damage the seat, in order not to make it too use and maintenance RSV 1000 TUONO R.

109: Long Periods Of

Position the vehicle on the appropriate forget to carry them out fron t sup po r t stan d, se e p ag e 68 (POSITIONING THE ON THE FRONT SUPPORT STAND) use and RSV 1000 TUONO R.

Page Technical Data

Fork 520 #xB1; 2.5 cu. cm (per leg) 2.2 (50% water + 50% antifreeze ethylene glycol) Seats. 2 max. load. 192 kg (rider + + luggage) use and maintenance RSV 1000 R.

Page 111

Front. twin disc — #xD8; 320 mm, callipers — #xD8; 34 mm Disc brake — 220 mm, twin-piston calliper — 32 mm WHEEL RIMS Type. alloy, removable shaft 3.50 x 17 Rear. 6.00 x 17 use and RSV 1000 TUONO R.

Page 112

indicators. 12 V #x2013; 10 W AMBER version 12 V — 10 W) Number light. 12 V #x2013; 5 W Rear lights/Stoplight. LED Revolution counter.

LED multifunction display lighting. LED use and RSV 1000 TUONO R.

Page 113

LIGHTS Neutral. LED Direction LED Fuel reserve. LED High LED Stand down. LED Warning LED Red line setting. LED Immobiliser. LED use and RSV 1000 TUONO R.

Page Lubricant Chart

Autofluid FR. DOT 4 DOT 5) BRAKE 5.1 DOT 4 ( DOT 5) (Recommended) clutch Compatible WARNING Use only antifreeze and anticorrosive, ensuring at -35#xB0;C at least. (Recommended) ECOBLU 40 #xB0;C or COOL. use and RSV 1000 TUONO R.

Page 115

ASK FOR GENUINE SPARE PARTS use and maintenance RSV 1000 TUONO R.

116: Wiring Diagram Rsv Tuono R

Vi/N M/Bi 1 2 3 G/Gr Gr/R Bi/R 1 2 3 1 2 3 — + S REAR FRONT INJ. AMB. PICK CYL. COILS THROTTLE REGULATOR 47 46 use and maintenance RSV 1000 R.

Aprilia RSV 1000 R
Aprilia RSV 1000 R


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