APRILIA RSV MILLE — REGULAR SERVICE MANUAL Pdf Download.

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Summary of Contents

Page 1

TO BE CARRIED OUT BY THE Official Dealer CAN BE CARRIED OUT EVEN BY THE USER) running-in Every 7500 km 15000 km Component [1000 km mi)] (4687 mi) or 8 months mi) or 16 months Spark plugs S (*) Air

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OPERATIONS TO BE CARRIED OUT BY THE Dealer After running-in 7500 km Every 15000 km [1000 km (625 mi)] mi) or 8 months (9375 mi) or 16 months suspension linkage bearings bearings and steering Wheel Tappet clearance Braking

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FRAME NUMBER The number is stamped on the right It is a rule to write down the side of the steering column. and numbers in the space provided in manual. The frame number can be for the pur- Frame no.

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read p. 43 (ENGINE OIL) and p. 55 Periodically check the engine oil change the oil after the first km (625 mi) and successively every km (4687 mi), see p. 60 (CHANGING THE OIL AND THE OIL FILTER). In case of use on racetracks, every 3750 km (2343

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CAUTION The engine oil and the oil change operations may be difficult for operators. If necessary, contact an Dealer. If you want to carry out personal- ly, follow the instructions below. Carefully read p. 43 OIL) and p.

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Put back the (6), screw and tighten and tighten the drain plug Connect the pipe (12) and the the two screws (5). new clamp Driving torque of the drain (4) posi- tioned on the engine: 12 Nm kgm).

CLEANING THE ENGINE OIL CAUTION ON THE TANK.

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Position the vehicle on the side on Have someone help you the Position the vehicle on the appropriate and level ground. vehicle in position with the two rear stand, see beside (POSI- the pin (1) on the appropriate wheels on the ground.

8

Check the air cleaner every (4687 mi)km or 8 months, it every 15000 km (9375 mi) or frequently if the vehi- cle is used on or wet roads. It is possible to clean the air partially after using the on this kind of roads.

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DISASSEMBLY CAUTION the vehicle on the appropriate Never the front brake lever re- CAUTION rear support see p. 62 (POSI- moving the calipers, the pis- The disassembly and reassembly of the THE VEHICLE ON THE REAR tons may go out of seats, thus front may be difficult for unskilled SUPPORT

Page 10

WARNING Upon of the brake caliper, replace the fastening screws (1) with two new of the same type. Screw and the two screws (1) that fasten the caliper. Brake caliper (1) driving torque: 50 Nm (5 kgm) pulled front brake press the handlebar repeatedly, the fork downwards.

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To remove the rear wheel it is the wheel advance and release the to use the appropriate rear sup- chain (4) from the crown (5). CAUTION port CAUTION The disassembly and reassembly of the wheel may be difficult for unskilled the position of the chain tighten-

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REASSEMBLY Make the advance and position Position the and tighten the nut the drive chain (4) on the gear (5). (1) manually. Check the chain tension, see p. 68 Before proceeding with the (DRIVE CHAIN). make that support plate (8) of the of injury.

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CAUTION out the maintenance operations more if you use the vehicle in difficult conditions or on and/or muddy roads. THE SLACK To check the slack, as follows: Stop the engine. the vehicle on the side stand on and level ground.

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THE WEAR OF CHAIN, CLEANING AND PINION AND CROWN CAUTION check the chain and sprockets The chain is provided with O and make sure that do not present: among the links, in to keep the #x2013;.

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Remove the passenger see p. 29 (UNLOCKING / LOCKING THE Position the on the side stand on Carefully p. 33 (FUEL) and p. 55 PASSENGER SEAT and level ground. (MAINTENANCE). the glove/tool kit compart- Partially the rear side edge of the m e n t c o v e r. s e e p .

16

CAUTION Handle the plastic and compo- Carefully read p. 55 Carefully read p. 55 (MAINTENANCE). with care and avoid or damaging them. NOTE To the lower fairing, it is WARNING to use the appropriate rear sup- Let the stand down.

Page 17

Position the vehicle on the side on After reassembly, correctly the firm and level ground. the vehicle on the side stand on mirrors and tighten the nuts in and remove the two screws (1). and level ground.

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the front part of the fairing (4) forward. Raise the protection (5). Position the vehicle on the stand on Disconnect the electric (6) of firm and level ground. the Turn the ignition switch to #x201C; #x201D;.

Unscrew and the two lower CAUTION screws

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Carefully read p. 55 NOTE Have the front oil changed by an aprilia Official who will ensure you prompt and servicing. Have the front oil changed after the first km (4687 mi) and successively every km (14000 mi).

Page 20

Use the (1-2) provided on the adjusters as marks for the ad- (*) = Have this of adjustment carried out exclusively by an Official Dealer. justment of the braking with compressed and shock ab- sorber.

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excluded) braking with and extended shock absorber. (*) = this type of adjustment out exclusively by an aprilia Official Give the adjusters (1-2) one at a time. Test the vehicle on the road, until obtaining the adjustment.

Page 22

Steering Adjustment for Possible damper racetrack use adjustments #x2013; shock absorber #x2013; shock absorber from from completely from Adjustment open, close open, close giving close giving 5 clicks 8 17 clicks The steering damper (1) is with a knob (2) for the adjustment of the braking (see table).

Page 23

The rear suspension of a spring- shock absorber fixed to the frame by means of a and to the rear fork by means of systems. For the setting of the vehicle the shock absorber is provided a screw adjuster (1) for the adjustment of the hy- braking with extended ab- sorber;.

Page 24


CAUTION Adjust the spring preload and the hy- To affecting the operation of the draulic with extended shock ab- absorber, neither remove the according to the conditions of plug nor adjust the underlying use of the vehicle. since this may cause to flow out, with risk of acci- When the preload is increased, it.

Page 25

the metal ring (3) to adjust the spring preload (see THE REAR SHOCK ABSORBER the adjustment, tighten the metal The suspension consists of a spring- (4). The standard setting of the shock ab- shock absorber fixed to the frame by Adjust the ring (1) to adjust the hy- sorber is in such a way as to be.

Page 26

CAUTION Adjust the spring preload and the hy- To affecting the operation of the draulic with extended shock ab- absorber, neither remove the according to the conditions of screw nor adjust the underlying use of the vehicle. since this may cause gen to flow out, with risk of When the spring is increased, it.

Page 27

WARNING Front pad (3). #x2013; pad (4). Check the wear of the pads, espe- cially every trip. NOTE the pads changed by your Official Dealer. use and maintenance RSV — RSV mille R.

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the gear lever in neutral the idling speed is constant. released. warning light #x201D; on). NOTE If contact your aprilia the engine idling rpm on the revo- Dealer. lution counter. The idling speed must be 1250 #xB1;.

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To check the proper of the At this point: safety (3), proceed as follows: the engine must stop; the #x201C;side stand down#x201D; light #x201C; #x201D; on the vehicle in driving position. read p. 55 (MAINTENANCE) must on.

Page 30

If the spark plug has on the in- sulating material, corroded or excessive deposits, it must be Check the spark plug gap a thick- ness gauge. The gap be 0.6 #x2013; 0.7 mm; if neces- sary it, carefully bending the earth

Page 31

NOTE This is provided with a If necessary: battery and no operation Disconnect the negative (#x2013;) and then read p. 55 (MAINTENANCE). is necessary, occasional checks the positive (+). and the recharge when WARNING Brush with a brush to eliminate any sign of

Page 32

Unscrew and remove the (4) on WARNING the positive terminal CAUTION Upon reassembly, first the pos- Move the cable (5) sidewards. itive (+) and then the negative ca- Unscrew and the screw (6). To remove the it is necessary to ble (#x2013;).

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read p. 86 (BATTERY). CAUTION Do not the battery plugs: with- out the battery may be damaged. Remove the see p. 87 (REMOV- ING THE BATTERY).

Prepare an battery charger. Set the charger for the type of re- charge (see Connect the battery with a charg- WARNING.

Page 34

If the vehicle remains unused for than twenty days, the 30A fuses, in order to avoid the of the battery caused by the current due to the multifunction computer. NOTE The of the 30A fuses re- quires the setting to of the following functions: digital and red line setting.

Page 35

If you use one of the fuses, In this case it is to consult an put a new fuse in the proper aprilia Official Dealer. If an component does not work or irregularly, or if the vehicle fails to it is necessary to check the fuses.

Page 36

ARRANGEMENT ARRANGEMENT OF THE 15A FUSES OF THE 30A MAIN FUSES A) voltage regulator to: F) From to: ignition. high beam low beam relay. G) From to: ignition. B) From voltage to: NOTE One fuse is a spare coils, engine stop fuel pump.

Page 37

read p. 55 (MAINTENANCE). WARNING of fire. Keep fuel and flammable sub- stances from the electrical com-

CAUTION Before changing a move the igni- tion to position #x201C; #x201D; and a few minutes, so that the bulb To adjust the headlight beam:

Page 38

HIGH BEAM PARKING LIGHT BULB the front part of the fairing, see the front part of the fairing, see p. 73 THE FRONT PART p. 73 (REMOVING THE PART Carefully read p. 92 OF THE FAIRING). OF THE FAIRING).

Page 39

LOW BULB Press the bulb slightly and rotate it anticlockwise. the protection element (9) with hands. Extract the bulb from its seat. Carefully p. 92 (BULBS).

Position the vehicle on the stand on CAUTION CAUTION and level ground.

Page 40

During transport, the vehicle be kept in vertical position, it be firmly anchored and the 1st gear be en- gaged, in order to avoid any of fuel, oil, coolant. In case of failure, do not tow the vehicle, but ask for

Page 41

Clean the vehicle if it used in CAUTION particular or conditions, such as: To clean the use a sponge soaked Polluted (cities and industrial are- water and a neutral detergent, as). bing the surfaces and rinsing Areas characterized by an percent- frequently with of water.

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Proceed as AFTER A PERIOD OF INACTIVITY the battery, see p. 87 (REMOV- Uncover and the vehicle, see p. 96 CAUTION ING THE BATTERY) and p. 89 (CLEANING). INACTIVITY OF THE BATTERY). If the remains unused for more the charge of the battery, see than days, disconnect the 30A Wash and dry the see p.

Page 43

DIMENSIONS Max. 2080 mm Max. length number plate-holder extension) mm Max. width. 720 mm Max. (front part of the fairing 1170 mm Seat height. 820 mm between centres.

1415 mm ground clearance. 130 mm Weight for starting.

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GEAR Ratio Primary Secondary ratio Total ratio = 1. 1.935 14/35 = 1. 2.500 17 / 42 = 1. 11.948 16/28 = 1. 1.750 19/26 = 1. 1.368 6.543 = 1. 1.090 5.216 23/22 = 1. 4.573.

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TYRES use ; Use on racetracks Pressure kPa (bar) Wheel Make Model Size Alternative mended and Solo rider Solo passenger 220-230 Front DRAGON EVO MTR21 CORSA #x2013; 220 (2,2) 240 (2,4) .

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TYRES Normal use ; Use on Pressure kPa (bar) Recom- Make Model Type Alternative mended Rider and rider Solo rider 220-230 Front PIRELLI EVO MTR21 CORSA 120/70-ZR17 220 (2,2) 240 (2,4) (2,2-2,3) 220-230 .

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SPARK Standard. NGK R DCPR9E #x2013; NGK R DCPR8E Spark plug 0.6 #x2013; 0.7 mm Resistance. 5 k #x2126; Battery. 12 V — 12 Ah SYSTEM 12 V — 10 Ah Main fuses.

48

Engine oil (recommended): EXTRA 4, SAE 15W — 50 or TEC 4T, SAE 15 W — 50. As an alternative to the oil, it is possible to use high-quality with characteristics in compliance or superior to the CCMC G-4,

Aprilia RSV Mille

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