APRILIA SPORTCITY 125 — 2004 MANUAL Pdf Download.

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Summary of Contents

Page 1

125 — 200 8104819.

Page 2: Warnings, Technical Information, — Precautions — Advice

#xA9; 2004 s.p.a. — Noale TECHNICAL INFORMATION SAFETY #x2605; The operations preceded by The symbols and warnings used symbol must be repeated on the out manual have the following opposite side of the vehicle.


Page 4: Table Of Contents


6: Basic Safety Rules

SAFETY RULES Most accidents are caused by inexpe- obstacles that could the ve- rienced riders. hicle or you lose control of the vehi- To the vehicle, you must satisfy cle. tain legal (driving licence, NEVER your vehicle to a beginner age limit, psychophysical fit- and sure any person borrowing

Page 7

The driver should pay and avoid If necessary, have the inspected by Making any modifications to the an aprilia Authorised Dealer who distractions caused by people, and and/or removing the original movements (never smoke, drink, read.

Page 8: Accessories

CLOTHING Do not ride sharp or pointed objects in your pockets as they cause injury in Always and fasten your helmet The owner of the vehicle is responsible for the of a fall (this includes pens, the choice, installation and use of any ac- before moving off.

9: Load

Do not exceed the maximum capacity aprilia recommends the use of of each luggage rack. (aprilia genuine accesso- The overloaded vehicle will unsta- ble and handle poorly.

10: Arrangement Of The Main Elements

OF THE MAIN ELEMENTS 1) Expansion 8) Engine oil filler plug 2) expansion tank plug 9) passenger footpeg 3) Rear fluid reservoir 10) Battery 4) rear-view mirror 11) Fuse 5) Bag hook 12) Frame number 6) Air 13) Front cover 7) Centre

Page 11

1) Passenger grab 7) Warning horn 13) Antitheft (for the aprilia Body- 2) 8) Glove compartment Guard cable 3) Fuel tank 9) switch/steering lock 4) Fuel filler plug 10) Battery cover 5) Right rear-view

Page 12: Location Of Instruments/controls, And Indicators

LOCATION OF INSTRUMENTS/CONTROLS AND INDICATORS km/h km/h TRIPODO Miles TRIPODO 1) controls on the left side of the 1) Green turn indicator light ( 2) Rear brake 2) Blue high beam light ( 3) Front brake 3) Orange low fuel light ( 4) grip.

Page 13: Instruments And Indicators

It blinks when the right or direction indicator is on. It comes on to that engine oil pressure is When this is the case, the engine immediately Engine oil icon and contact an aprilia dealer.

Speedometer Indicates speed.

Page 14: Controls On Handlebar

MAIN INDEPENDENT 4) DIMMER SWITCH ( ) / HIGH FLASHER (PASSING If the dimmer is in position #x2248; #x2206;, the beam comes on; while if it is in #x2248; #x2206;, the low beam on. CONTROLS ON RIGHT HANDLE- The electric compo-.

Page 15: Switch, Steering Lock

the key (2) and turn it anticlock- #x25C6; (to the left), then steer the bar slowly, until the key (2) reaches tion #x2248; #x2206;. the key. #x25C6; Position Key removal The steer- It is possible ing is to the locked.

Page 16: Auxiliary

AUXILIARY EQUIPMENT Setting the CAUTION For safety reasons, it is to set this function when is stopped only. Hold the Mode button (2) for at least seconds. The column dividing and minutes will Miles flashing.

Page 17: Bag Hook, Hook, Unlocking/locking The Seat

To the vehicle from being it is Insert the key in the seat lock. ously compromise the manoeuvrability to secure it with the aprilia the key (4) anticlockwise. #x25C6; of the vehicle or the of your Body-Guard.

Page 18: Compartment, Tool Kit

For a better it is necessary to #x221A; 8×120 mm Maximum allowed weight: 1.5 kg fit counterweights together with the they are supplied with the aprilia case. use and maintenance 125 — 200.

Page 19: Components, Fuel, Lubricants

km (15000 mi). Raise the see page 17 (UNLOCK- #x25C6; inspection and replacement carried THE SEAT). out by an aprilia Authorised Unscrew the filler plug #x25C6; use and maintenance SportCity 125 200.

Page 20: Brake — Recommendations, Disc

The following information applies to OIL LEVEL). Authorised dealer two years. braking systems. engine oil changed at an aprilia Au- thorised dealer.

Sudden changes in brake play or a spongy feel of the may indicate problems with the system.

Page 21

CAUTION the vehicle The following information to both contact an aprilia Dealer. on firm and flat braking systems. The braking may need bleeding. Position the on the centre stand.

Page 22:

(up to 60% maximum) to the solution. engine It may ignite and produce invisible Wear latex gloves servicing. Have the coolant at an aprilia Authorised Dealer.

mixture is a 50% solution of water and

Page 23

#x25C6; for leaks. the repair carried out at tained in the tank (2) is includ- an aprilia dealer. ed between the MIN and MAX marks. MIN = level.

Refit the front see page 42 (RE- #x25C6;.

24: Tyres

Use only tyres in the suggested by The tyres could off the rims under WARNING see page 55 (TECHNICAL DA- harsh Periodically check the tyre TA). Finally, the vehicle skid during pressure at temperature, see cornering.

Page 25

If the system noise increases, an aprilia Authorised Dealer im- New may be coated with an oily film: ride carefully covering sever- al miles.

26: Instructions For Use, Pre-ride Chart

Wheels / tyres tyre surface, inflation Check for wear aprilia Dealer. or damage. A quick check takes just a few Steering should rotate and evenly.

There should and greatly improves your

Page 27: Starting

CAUTION Set the engine stop switch (2) to To avoid the exces- #x25C6; #x2206;. sive wear of the do not keep the Turn the key (3) and set the ignition push-button #x2248; #x2206; for more #x25C6;.

Page 28

the start push-button (4) and #x25C6; Authorised Dealer. To clean a engine: let the starter run for about seconds Do not use the vehicle with Press the start push-button .

29: Moving Off And Riding

MOVING OFF AND CAUTION Before moving carefully read section Riding, see page 5 (SAFE CAUTION If the low fuel warning (8) positioned on the dashboard comes on the vehicle is running, this that the electric reserve is and there are still 1,4 of fuel

Page 30

WARNING When a turn, slow down or and take the turn at moderate, speed or accelerate slightly; in a turn will greatly your chances of skidding. application of the brakes on long grades may cause the brakes to thereby reducing braking

Page 31: Running-in, Stopping

WARNING Signal your to change lane or WARNING in good time using the indica- If you can, do not stop or down tors and avoid swerving or move- suddenly and limit-braking. ments. Release the grip (pos. A) and Switch off the indicators as soon as #x25C6;.

32: Parking

PARKING PLACING THE ON THE CAUTION STAND W i t h t h e e n g i n e s t o p p e d an d t h e WARNING switch in position #x201C; the Carefully read page 32

Page 33: Maintenance

Ensure the is well ventilated before antitheft device. We recommend the vehicle road- proceeding. at the aprilia Authorised dealer af- sure you have all the necessary ter repair or servicing. Be careful of any of the engine or uments with you and the road tax has In addition, perform the checks.

Page 34: Scheduled Chart

SCHEDULED MAINTENANCE OPERATIONS TO BE CARRIED OUT BY THE aprilia dealer (CAN BE CARRIED OUT BY THE AS WELL). Component After Every 6000 km Every km [1000 km (625 mi)] mi) or 8 months.

Page 35

OPERATIONS TO BE OUT BY THE aprilia Authorised dealer. After running-in Every km Every 12000 km [1000 km mi)] (3750 mi) or 8 months mi) or 16 months Idle mixture Converter belt Steering bearings.

Page 36

FRAME ENGINE NUMBER IDENTIFICATION The frame number is stamped on the The number is stamped near the It is a rule to report the frame and en- central tube. To read it, it is lower support of the rear absorber.

Page 37

The difference MAX and CHECKING AND TOPPING UP EN- MIN amounts to 200 GINE OIL LEVEL cu. cm. Carefully page 19 (LUBRICANTS), The level is if the oil reaches ap- #x25C6; page 33 and page 58 prox.

Page 38: Air

REMOVING AIR FILTER Apply a oil on the whole surface of #x25C6; the element. Release and remove the (1). C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E — #x25C6;.

Page 39: Checking The Brake For Wear

Inspect the brake before each ride. Front brake pads #x221A; From above, on the part, for both pads rear brake pads (C). WARNING Have the changed at an aprilia Authorised use and maintenance SportCity 125 —

Page 40

INSPECTING THE FRONT AND SUSPENSIONS C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E — NANCE). Have the front fork oil by an a p r i l i a A u t h o r i s e d D e a l e r. f o r guaranteed accurate, prompt

Page 41

REMOVING THE BATTERY-FUSE THE ENGINE INSPEC- COMPARTMENT TION COVER CAUTION with care. Do not damage the C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E — tabs and/or seats.

Page 42: Removing The Cover, Idling Adjustment

C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E carburetion setting. NANCE). If necessary, contact an aprilia Position the vehicle on the centre

Adjust the idling speed time it is er- #x25C6;.

Page 43: Plug

WARNING When turn the handlebar to make its movement does not affect the idle rpm and check that the grip — when and then re- leased — smoothly to the closed position. A D J U S T I N G T H E T H R O T T L E PLUG TWISTGRIP C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E -.

Page 44:

Energetically blow some in order to BATTERY #x25C6; the removed residues from C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E — ting into the

Page 45: Checking And Cleaning The

Charge or use the battery in a well-ven- place. Do not inhale the gasses by the battery under charg- KEEP AWAY FROM Avoid leaning the vehicle at an- gles or you might spill fluid.

CAUTION Never the battery cables.

Page 46: The Battery, Installing The Battery

THE BATTERY CAUTION Do not remove the plugs or the battery may damage. the battery compartment cover, see page 41 (REMOVING THE BAT- COMPARTMENT COVER) Remove the see page 46 (RE- #x25C6; THE BATTERY). Be sure to have a battery charg- #x25C6;.

47: Changing The Fuses

Check as ARRANGEMENT OF THE FUSES CHANGING THE #x221A; 7.5A fuse (2) the battery compartment cover, C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E #x25C6;.

Page 48: Checking The

If you need assistance or technical hicle and make sure the light spot on contact aprilia Authorised Dealer. the is just below the horizontal of for guaranteed accurate, prompt the headlight (about nine/tenths of height).

Page 49: Lamps

Press the bulb (3) slightly and it #x25C6; anticlockwise. C a r e f u l l y r e a d p a g e 3 3 ( M A I N T E — NANCE). If the bulb holder (4) off its seat, refit it correctly.


LOW/HIGH BEAM BULB LIGHT BULB C H A N G I N G T H E H E A D L I G H T (HALOGEN BULBS CAUTION Carefully page 49 (LAMPS). CAUTION Do not on the wires to remove the The headlight bulb holder.

Page 51

TURN INDICATOR BULB PLATE LIGHT BULB C H A N G I N G T H E T A I L L I G H T Remove the coloured shield pay at- Unscrew and remove the screw #x25C6;.

Page 52: Transport, The Fuel Tank

Tighten the screw (2) with care, to fuel leakages from the Remove the engine inspection #x25C6; during refuelling. see 41 (REMOVING THE ENGINE INSPECTION If necessary, contact an aprilia ised Dealer. use and maintenance 125 — 200.

Page 53:

CLEANING especially in the summertime, the WARNING body is still as the shampoo will After the has been washed, dry before you can it away and braking efficiency be temporarily could damage the impaired because the friction Do not use fluids at a temperature high- of the systems may still be wet.

Page 54: Long Periods Of

LONG PERIODS OF INACTIVITY #x2206; for a few seconds, to distribute the and tie a plastic bag around the ex- #x25C6; oil on the cylinder surfaces. haust opening to keep moisture When the vehicle is to remain for Remove the cloth.

Page 55: Data

TECHNICAL DATA Max. Length. 1965 mm Width. 730 mm Max. height fairing included). 1130 mm height. 790 mm Wheelbase. 1360 mm ground clearance. 130 mm Weight in order. 148 kg ENGINE Model.


TRANSMISSION Converter. automatic, Primary. V-belt Final. Total engine/wheel ratio minimum. 36.5 — 10.95 Total engine/wheel — minimum. 22.36 maximum.

7.88 CARBURETTOR #xB5;29 WALBRO / CVK7 30 Model.

Page 57

TYRES tubeless Front. 120 / 70 — 15 56 P 130 / 80 — 15 63 P STANDARD INFLATION Front. 200 kPa (2.0 bar) 200 kPa (2.0 bar) INFLATION WITH PASSENGER Front.

200 kPa bar) Rear.

Page 58

CHART Recommended) engine SUPERBIKE 4, SAE 5W — 40 or 4T FORMULA SAE 5W — 40. As an alternative to recommended top brand oils meeting or CCMC G-4 A.P.I. SG specifications can be (Recommended) transmission oil:

SAE 75W — 90 or GEAR SYNTH, SAE 75W 90.

Page 59

NOTES ASK FOR GENUINE PARTS ONLY use and maintenance 125 — 200.

Page 60

DIAGRAM — SportCity 125 200 PASSING MODE LOCK R/Ar Gr/N 4 5 6 use and maintenance 125 — 200.

Aprilia Sportcity 125
Aprilia Sportcity 125
Aprilia Sportcity 125
Aprilia Sportcity 125


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