APRILIA SR 50 — USE AND MAINTENANCE BOOK MAINTENANCE MANUAL Pdf Download.

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Aprilia SR 50

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MAIN CONTROLS given in this If you have any questions about vehicle, contact your September 2006/A Local Dealer, as he will have the latest technical information from the factory. For tests and not expressly.

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accidentally get get your eyes, flush WARNINGS GENERAL SAFETY with large quantities of clear water and The following warnings are CARBON MONOXIDE seek professional medical throughout this manual in to assistance. If it is necessary to run the engine in to convey the following messages: out maintenance operation, make WARNING.

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BRAKE The coolant (ethylene glycol) can BATTERY HYDROGEN GAS AND skin and is poisonous if ELECTROLYTE swallowed. WARNING Coolant and coolant/water are Brake fluid is extremely Do sweet to the taste and brightly The battery gives off noxious and not allow brake fluid to be therefore are highly attractive to

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USA Inc. your or aprilia. To contact NHTSA, b) The use of the after such device or 140 E 45 17C.

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CAUTION (FRAME NUMBER) VEHICLE NUMBER This product be checked for Every vehicle by aprilia receives Description of the identification repair or replacement if the a vehicle identification number number (V.I.N.), stamped on the

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635 lbs. 130/60 13 53J tires E-13 x 3.50 DOT-D rim, at 26.1 psi 130/60 — 13 53J tires 448 lb x 3.50 — DOT-D at 31.9 psi COLD -VFC- DIGIT MEANING ZD4RY***#4#000000 1) identification alphanumeric code.

8: Table Of Contents

POSITION OF THE ADHESIVE LABELS use and maintenance SR 50.

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TO REMOVE THE PANEL SEE OWNER’S Never install accessories or parts not approved by Aprilia as equipment. This can degrade the and safety of your motorcycle, and can an upset with subsequent and serious injury or even The stability and safety of any motorcycle is affected by the addition of any load accessory.

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OIL: TWO OIL VISCOSITY SAE 40W (SYNTETIC) OR injury or you should immediately inform the Highway Traffic Safety 30W Aprilia S.p.A. Administration in addition to notifying aprilia Service USA, Inc.

Via 1 aprilia 30033 Noale ITALY If NHTSA receives complaints, it may open an investigation, and if it that a safety defect in a group of vehicles, it may order a and remedy campaign.

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3 0. 0 0 0 k i l o m e t e r s ( 1 8. 6 4 1 m i l e s ). will repair your at no cost should contact USA, Inc. 10933 first occurs.

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C a l i f o r n i a SYSTEM I. COVERAGE. Warranty shall be Administrative Code, may be aprilia s.p.a. Via G. Galilei, 1, remedied during customary by other than an authorized Noale (VE) Italy #x201C;aprilia#x201D;) h o u r s a t a n y a u t h o r i z e d a p r i l i a dealer.

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C. Any motorcycle on which the odometer BY LAW, INCLUDING ANY aprilia is not for these parts. The mileage has changed so that WARRANTY OF o w n e r i s r e s p o n s i b l e f o r t h e.

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Holland South 69 (REMOVING THE RIGHT AND LEFT and are to be to the Local aprilia Switzerland New INSPECTION COVERS). Dealer as data for the purchase.

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PERIODS OF INACTIVITY. 77 SYSTEM COVERAGE. 11 OWNER#x2019;S WARRANTY 11 INSTRUCTIONS FOR USE. 48 TECHNICAL

78 APRILIA S.P.A. — WARRANTY ON PRE-RIDE CHECKS 48 LUBRICANT CHART. 81 EMISSION SYSTEM. 12 STARTING. 49 WIRING — SR 50 DITECH.

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DIAGRAM KEY — SR 50 PUREJET. 85 COLOUR. 85 SCOOTER WIRING — SR 50. 86 SCOOTER WIRING KEY — SR 50. 87 CABLE COLOUR. 87 DEALERS AND SERVICE CENTERS. 88 use and SR 50.

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BASIC SAFETY The instructions given below normal operation of your and must be carefully observed. By these rules you will your own safety and the safety of around you. You will maximize the life and utility of vehicle.

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Observe all of the road. Particularly Avoid that could damage the ride with both on the pay attention to all warning, regulatory and or make you lose control. and feet on the footrests. informational Do not tailgate, do not attempt to increase shift gear without the clutch, if Avoid showing off popping wheelies).

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Use the vehicle#x2019;s specific fuels and is Contact your Local lubricants indicated in the #x201C;LUBRICANT aprilia dealer is ready and to Dealer for repairs. Failure to this CHART#x201D;; check the fuel and coolant.

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vehicle was not designed to be angle or of your license plate. Do not parts, and use only original equipped with a sidecar or to be to cover it with even a plastic covering.

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race other vehicles your Always ride at the speed and Gradually open and the throttle, to vehicle. avoid hard acceleration. This spinning or skidding the rear not only is safer, but also fuel Brake with the front and rear brakes.

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Always observe posted and Inevitably, the driver will right at you, CLOTHING limits, but do not assume that you and yet that they did not see you Before your vehicle, ensure your can ride as fast as the limit under all before turned directly into path.

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T h e i n s t a l l a t i o n o f i n a p p r o p r i a t e emergency.

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Do not hang anything from vehicle This makes it likely that the front carry loosely packaged make handlebars, fenders, or because this wh e el w il l c o m e u p o f f t h e g r o un d. sure everything that you carry on will upset the handling of vehicle, and especially on acceleration.

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ARRANGEMENT OF THE MAIN ELEMENTS C 364 1) tank 5) Mixer oil reservoir 10) Air 2) Coolant expansion tank 6) Seat lock 11) Center 3) Rear brake fluid 7) Battery compartment / tool kit 12) Left passenger footpeg 4) oil reservoir cap 8) Fuel tank.

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C 364 1) Helmet compartment / glove 5) horn 9) Right passenger compartment 6) Battery 10) Antitheft (for the aprilia Body- 2) switch/steering lock 7) Fuse Guard shielded cable 3) Bag 8) Spark plug.

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OF INSTRUMENTS/CONTROLS C 364 1) Rear brake 5) Right rear-view mirror 9) switch/steering lock ( — ) 2) Electrical controls on the left of the 6) Front brake lever 7) Throttle grip 3) Left mirror 8) Electrical controls on the side of 4) Instruments and indicators the

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INSTRUMENTS AND INDICATORS brake lever (front and C 364 1) Rev counter 1) Speedometer #xF067; 2) Fuel level indicator ( 2) level indicator ( #xF068; 3) Coolant temperature indicator ( 3) turn indicator warning ( #xF061;.

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Setting the clock C 364 C 364 NOTE For reasons, it is possible to set this when vehicle is stopped Hold down the Mode (2) for at least three seconds. The dividing hours and minutes start flashing.

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down MODE joystick (2) for a time to stop the measurements. It is to store up to 16 times in a r o w. t h a t c a n b e d i s p l a y e d o n t h e CHRONOMETER under the Menu function Menu Function).

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N O T E Delete: enter this to delete the times T h e s a f e t y c o d e w i l l b e recorded the Chronometer function. necessary to the vehicle with a key All values can be by holding down not fitted a transponder or in any case the MODE (2) for a certain time.

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AND INDICATORS TABLE NOTE the key to ON ( ), for the first three seconds all lights, the instrument panel and the digital display indicators come on, thus carrying out the check routine. Description Direction indicator warning Blinks when the right or direction indicator is on.

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Dealer. — If the light DO NOT start the engine and contact an Authorized Dealer. — If the stays on, the vehicle is faulty, an aprilia Authorized Dealer.

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MAIN INDEPENDENT CONTROLS Press the switch to cancel the 4) LIGHT DIMMER SWITCH ( If the switch is in position #x201C; the high beam comes on; if it is in position #x201C; #x201D;, the low comes on.

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Position Key removal Steering lock The It is possible is locked. to remove the n o t p o s s i b l e t o s t a r t t h e e n g i n e switch on the lights.

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EQUIPMENT HELMET COMPARTMENT / UNLOCKING/LOCKING THE SEAT COMPARTMENT To and lift the seat: Thanks to the compartment, #x25C6; Place the on the stand, see page you need not the helmet or other 55 (PLACING THE ON THE encumbering objects with you time STAND).

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, a s t h i s m a y is to secure it with the aprilia To this compartment, proceed as.

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CAUTION Indirect sunlight behind reflecting on the windscreen damage the instrument panel. It is to park the vehicle with the sun in front of it. ACCESSORIES The following are available: #x2013; large (1); #x2013; luggage (2); #x2013;.

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COMPONENTS FUEL WARNING The used in internal combustion is highly flammable and can become under particular conditions. It is to refuel and service the vehicle in a area, with the engine Do not smoke while refuelling or fuel vapors, in any case contact with … sparks and any other heat or source of ignition.

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mi (12000 km) or every 2 years. CHART). handling engine Have inspection and replacement Wear latex gloves servicing. out by an aprilia Authorized The vehicle features a control that IE 50 KEEP AWAY CHILDREN. manages an electronic ensuring correct oil quantity for lubrication;.

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, m a k e s u r e t h a t i t i s doubt the proper operation of the an aprilia Dealer that will clean.

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MIN mark. be cleaned with a high-quality CAUTION Have brake changed at an aprilia The brake are positioned on the Brake fluid decreases as the brake Authorized two years. handlebar, near the lever couplings.

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Do not ride when is below the minimum level Check the coolant level 2000 km (1250 mi) and after trips; have the coolant by an aprilia Authorized Dealer 2 years. WARNING Coolant is when ingested.

Contact eyes or skin may cause

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(REMOVING THE FRONT that there is coolant. for leaks. Contact an aprilia Make sure that the of the fluid Dealer for the repair contained in the expansion tank (2) is included between the MIN.

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Authorized Dealer t h e m a n u f a c t u r e r. s e e p a g e Overinflated will not absorb bumps or a specialist.

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. 0.12 in (3 mm) rpm, even if only for a few but an aprilia Authorized Dealer However, the minimum tread must rather frequently. not be than prescribed by regulations.

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For the tightening torques of nuts and oil Check and/or top up, if necessary. that are not indicated in this please contact an aprilia / tires Check tire inflation pressure. Check for or Authorized Dealer. The tightening of a

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NOTE #x25C6; the key (3) and set the ignition Do not hold down the STARTING switch to position . (4) for more than five or the battery could run flat. If the does WARNING NOTE Do not the ignition to .

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STARTING If the fails to start C 364 WITH ENGINE Wait a few seconds and the COLD If the starting is not carried out or if START PROCEDURE. there is too fuel in the intake ducts,

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STARTING OFF AND RIDING riding, keep your on the WARNING NOTE Before off, read the h a n d l e b a r a n d y o u r f e e t o n t h e With the stopped, try to become section Riding, see page 5 (SAFE

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When approaching a slow down WARNING a n d b r a k e a n d t a k e t h e t u r n a t If the surface is wet or slippery moderate, speed or accelerate (snow, mud, etc.), ride do slightly;.

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WARNING If the alarm light ( ) and the mixer oil icon come on during engine operation, it means mixer oil reserve is being in this case, top up mixer see page 41 (MIXER OIL). If the general alarm light ( ) and

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STOPPING PARKING W i t h t h e e n g i n e s t o p p e d a n d t h e WARNING WARNING ignition in position #x201C; #x201D;, the the vehicle on firm and level may run flat.

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#x25C6; the vehicle to the side until the If use the appropriate aprilia stand is on the ground. Body-Guard shielded or an #x25C6;.

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Keep from the red-hot parts of the If you assistance or technical advice, and of the exhaust system to avoid your aprilia Authorized for burns. guaranteed accurate, service. Do not put any vehicle parts your.

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SCHEDULED CHART OPERATIONS TO BE CARRIED OUT BY THE Authorized Dealer (USER MAY THESE AS WELL). Component running-in Every 2500 mi km) Every 5000 mi (8000 km) mi (500 km)] or 12 months or 24

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OPERATIONS TO BE CARRIED OUT BY THE Authorized Dealer Component running-in Every 2500 mi km) Every 5000 mi (8000 km) mi (500 km)] or 12 months or 24 Rear shock absorber cables and controls.

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IDENTIFICATION DATA NUMBER FRAME NUMBER It is a rule to note the frame and The number is stamped near the The number (2) is stamped on the engine in the space provided in lower of the rear shock absorber. tube of the frame.

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#x25C6; FRONT WHEEL the wheel shaft (1) with an the front wheel and manually wrench. slide out the wheel DISASSEMBLY #x25C6; #x25C6; and remove the nut (2), collect the wheel carefully while Read page 56 (MAINTENANCE).

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The fork legs will correctly. by an aprilia Authorized avoid #x25C6; Working the right side of the vehicle Tighten the two screws (3) on wheel any that might seriously (direction of travel), fit the shaft

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W e a d v i s e h a v i n g t h e t i g h t e n i n g NOTE #x25C6; use aprilia Genuine Spare the cover (1). torques, the truing and balancing #x25C6;.

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#x2013; From above, on the part, for both pads Front brake pads Inspect the brake pads each ride. (C). rear brake pads WARNING Contact an aprilia Dealer for the replacement. use and maintenance SR 50.

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Check the conditions of the rim and brake have it changed if it is damaged. If it please contact an aprilia Dealer for servicing. use and maintenance SR 50.

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#x25C6; Slide out caliper (2) the disk REMOVING THE EXHAUST THE EXHAUST carefully and remove it. MUFFLER IE 50 IE 361 C 364 Read page 56 Read page 56 (MAINTENANCE).

#x25C6; #x25C6; Unscrew and the screw (8). Loosen and the two stud bolts After pull the brake lever

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0.079 — in (2 — 3 mm) and decelerating a few times to sure that it operates and to check if the idling speed is NOTE If necessary, contact an Authorized Dealer. ADJUSTING THE CONTROL Read page 56

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#x25C6; The gap must be in (0.6-0.7 C 364 m m ) ; 0. 0 3 5 i n ( 0. 9 m m ) i f necessary, adjust it, bending 0.024-0.028 in (0.6-0.7 mm) the electrode. 0.035 in (0.9 mm)

Aprilia SR 50
Aprilia SR 50

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BATTERY Charge or use the in a well- check battery at regular intervals ventilated Do not inhale the (monthly). Read 56 (MAINTENANCE). gasses produced by the under #x25C6; Recharge the fully at a normal charging.

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INSTALLING THE BATTERY CAUTION page 68 (BATTERY). After up, put back the element caps in the position. #x25C6; Remove the kit-battery compartment c o v e r. s e e p a g e 3 8 ( B A T T E R Y #x25C6;.

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ARRANGEMENT OF THE FUSES IE 50 NOTE you use one of the spare this case, an aprilia Authorized 10A fuse (1) From ignition switch to: remember to add a new spare fuse #x2013; Warning horn the proper seat.

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ft (10 m) VERTICAL ADJUSTMENT OF THE BULBS THE HEADLIGHT HEADLIGHT BEAM (low/high beam) Read 56 (MAINTENANCE). NOTE Read 71 (BULBS). According to the standards in WARNING in the country where the is used, there The headlight R i s k o f f i r e .

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#x25C6; CHANGING THE TURN Remove the complete indicator unit CAUTION BULBS (4). #x25C6; the clear screen. Remove the first, then disconnect page 71 (BULBS). #x25C6; the bulb (5) slightly and rotate it the by raising the locking tab. To the bulbs: counter-clockwise.

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Upon reassembly: CHANGING THE REAR TURN removing the screen, pay INDICATOR attention to avoid damaging the dog. NOTE Make that the cover (2) locates into its seat on refitting. Read page 71 (BULBS). the shield (2).

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NOTE If the bulb holder (4) off, CHANGING THE TAIL / While removing the screen, pay it into its seat so that the STOP BULBS attention to damaging the clutch dog. of the holder matches the hole for

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TRANSPORT Do not inhale vapors. WARNING Do not smoke or use flames. Before transporting the it is necessary to completely empty the DO NOT RELEASE FUEL INTO THE and the carburetor (on carburetor ENVIRONMENT. see below (DRAINING THE #x25C6;.

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CLEANING Clean the vehicle if it is used in with a soft car sponge soaked particular or conditions, such as: with water and shampoo (2 — 4% of shampoo). #x25C6; Pollution and industrial areas) Then with plenty of water and dry

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#x25C6; By means of a support, position PROLONGED OF AFTER STORAGE the vehicle so both tires are raised #x25C6; Remove the cover and the vehicle, from the ground. the vehicle is to remain unused for see 76 (CLEANING).

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Model C 364 Model C361M IE 361 Model engine ditech IE 50 Number of horizontal single-cylinder Total 3 cu. in (49.38 cu. cm) Bore / … in / 1.55 in (40 mm / 39.3 mm)

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2.18 pt (1.2 ) (50% with ethylene glycol + 50% Capacities Seats no. 1 (2 in the countries passenger is allowed) Max. load (rider + luggage) 231 lb kg) Max. carrying load + passenger + luggage) 397 lb (180 Kg) (in the where passenger is allowed) Converter.

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Tires INFLATION PRESSURE Front 180 kPa bar) Rear 200 kPa (2.0 INFLATION PRESSURE WITH (in the countries where this is Front 180 kPa (1.8 bar) 220 kPa (2.2 bar) Ignition C.D.I. control unit C 364 T.D.I.

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LUBRICANT (Recommended) transmission fluid. SYNTH, SAE 75W — 90 As an alternative to fluids, top brand oils or exceeding A.P.I. GL-4 can be used. (Recommended) mixer 2 CITY 2T.

As an alternative to recommended top brand oils meeting or A.P.I. SJ specifications can be used.

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WIRING DIAGRAM — SR 50 IE 50 PASSING DOWN LOCK 9 10 12 13 14 16 17 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 S. + S — Bi/Vi Bi/Vi.

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WIRING DIAGRAM KEY — SR 50 IE 50 1) Multiple connectors 33) Throttle CABLE COLOUR 2) — 34) connector (diag.) Ar Orange 3) Oil switch 35) Pressure sensor (or in the Az Light blue 4) Fuel sensor control unit) B 5) Instrument panel (matrix)

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SCOOTER WIRING DIAGRAM SR 50 PUREJET IE 361 PASSING DOWN 9 10 12 13 14 16 17 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 + S — Bi/Vi Bi/R

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WIRING DIAGRAM KEY SR 50 PUREJET IE 361 1) Multiple connectors 32) plug CABLE COLOUR 2) beam relay 33) Throttle Ar Orange 3) Oil level switch 34) connector (diag.) Az Light 4) Fuel level sensor 35) Oil B Blue 5) Instrument panel

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SCOOTER WIRING — SR 50 IE 50 MODE LOCK 1 2 3 4 1 2 3 4 5 6 7 8 V Bi R 1 2 3 4 5 6 use and SR 50.

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SCOOTER WIRING KEY — SR 50 IE 50 1) Multiple connectors 34) connector (diag.) CABLE 2) Speed sensor 35) — Ar 3) Fuel level sensor 36) Az Light blue 4) Instrument (easy) 37) — B Blue 5) temperature sensor 6) Oil level

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When you demand Original Parts, you are purchasing that have been and tested as early as the vehicle stage. aprilia Original systematically undergo strict control procedures to ensure reliability and long service

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SR 50 SR 50 8202397 8202439.

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Les pi#xE8;ces num#xE9;rot#xE9;es repr#xE9;sent#xE9;es aprilia a r#xE9;dig#xE9; ce manuel fournir #xE0; les figures rep#xE9;rables sur le texte par l’utilisateur des pr#xE9;cises et un chiffre entre ou par un actuelles.

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AVERTISSEMENTS DE C O N SI G N E S G E N E R A L E S D E SECURITE MONOXYDE DE CARBONE DANGER DANGER COMPOSANTS A ATTENTION ELEVEE DANGER HUILE MOTEUR USAGEE XWLOLVDWLRQ HW HQWUHWLHQ 65 .

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DE REFROIDISSEMENT GAZ HYDROGENE ET ELECTROLYTE DE LA DANGER DANGER LIQUIDE DES ATTENTION XWLOLVDWLRQ HW HQWUHWLHQ 65 .

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#xE0; la s#xE9;curit#xE9; sur la circulation des des zones tout-terrain. Le non-respect de #x201C;pauvre#x201D; et d#x2019;autres syst#xE8;mes NHTSA ainsi qu’en aprilia. Si cet ces consignes peut la afin de r#xE9;duire la production de stabilit#xE9; du v#xE9;hicule et entra#xEE;ner des (NHTSA) re#xE7;oit pareille il.

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INTERVENTIONS NON- CONFORMES PROBLEMES QUI PEUVENT DES RETOMBEES SUR LES EMISSIONS DU VEHICULE D’IDENTIFICATION DU VEHICULE (V.I.N.) DU CHASSIS) aprilia XWLOLVDWLRQ HW 65 .

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MOIS / ANNEE BY / FABRIQUE PAR. APRILIA VIN / NIV: DATE: TYPE: LSM / MVL / PNBV 288 KG -VFC- COLD PRESS. GAWR DIMENSION DE GONFL. A FROID PNBE / PNEU RIM / JANTE.

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DES ETIQUETTES SIGNALETIQUES AUTOCOLLANTES HW HQWUHWLHQ 65 .

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SCHEMA DES AUTOCOLLANTES MANUFACTURED BY / FABRIQUE APRILIA S.P.A. VIN / NIV: TYPE: LSM /MVL GVWR / 288 KG -VFC- COLD INFL. GAWR DIMENSION PRESS. DE A FROID PNBE TIRE / RIM / JANTE.

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ATTENTION! PROCEDURE Never install or replacement parts not approved by as original equipment. This can Set on and push START button. the handling and safety of your See owner’s manual. and can cause an with subsequent accident and injury or even ….

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— ATTESTATION DE RESPONSABILITES DU SUR LE SYSTEME DE PROPRIETAIRE AU SUJET DE LA DES EMISSIONS GARANTIE a p r i l i a aprilia aprilia ETENDUE DE LA GARANTIE DU POUR LE SYSTEME DES EMISSIONS.

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GARANTIE A COUVERTURE LIMITEE DE s.p.a POUR SYSTEMES DE DES EMISSIONS aprilia aprilia aprilia aprilia aprilia aprilia XWLOLVDWLRQ HW HQWUHWLHQ 65 .

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Le COMMERCIALISATION OU APTITUDE propri#xE9;taire est #xE0; l’ex#xE9;cution de A. La responsabilit#xE9; de dans le A UN BUT PARTICULIER, SE BORNE les actions de maintenance cadre de Garantie sur le Syst#xE8;me EXPRESSEMENT AUX n#xE9;cessaires.

Aprilia SR 50
Aprilia SR 50
Aprilia SR 50
Aprilia SR 50



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