BMW airhead salt racer – skrunkwerks skrunkwerks

6 Feb 2015 | Author: | Comments Off on BMW airhead salt racer – skrunkwerks skrunkwerks
BMW R100RT Mono

airhead salt racer build

salt racer rear end

T They say you can’t be brave unless you’re scared. Well, at least I’m half way there!   The thought of tearing across a granuley surface with ‘soft  spots’ at 220+ km/h is giving pause for thought so I want to make the bike as stable as I can.

The up-side-down GSXR750 forks will help at the front end. They are considerably shorter than the stock forks which will lower the bike and reduce the front projected area and therfore drag, but the wheelbase will also be reduced. Straight line stability is improved with wheelbase length but there can be a trade off:  a swing arm with wheel hanging on the end is effectively  a ‘pendulum’. The longer the pendulum, the more sensitive the system is to tank slapping harmonics.

The swing arm pivot points must be stiff enough to resist this tendency.

At first I looked at extending and stiffening the stock monoshock swing arm but after lots of measuring, doodling and thinking, I decided against it for the following reasons:

Lots of work – for the later R80 monshock bikes, to extend the swing arm, you can’t just add an extension block between the stock arm and bevel drive because the wheel would move away from the scalloped section of the arm causing a clash. So you need to extend the tube within the scalloped part and would need to build a good welding jig first to get things right.

More work – extending the stock shaft. The shaft is hardened carbon steel which, while not impossible, presents welding issues.

Gear ratio problems. The longest bevel drive BMW made for the Mono’s is 33/11 or 3:1. Even with a 5% longer 5th gear, I’d most likely run out of gearing even at 8500RPM.

  I’ll cover gearing in greater depth in a later post.

I found a couple stock BMW gadgets that solve all of the above: a R100RT swing arm coupled with a R100S bevel drive coupled with K100 wheels!

The R1100RT swing arm is a very stiff diecast alloy section  and is 115mm longer than the stock mono item. It is a bit narrower at the pivot than stock but bolts straight on to the airhead frame with its 17mm pins – bless BMW. After considering the lost wheel base due to the new front end, the final wheelbase will be about 90mm longer than stock.

The R1100S bevel drive has a very long 2.75 ;1 gear ratio which will be about right for the speeds I’m looking for on the salt.

However, while solving my biggest headaches, this arrangement has issues of it’s own, the cheif one being rear wheel centerline offset. The stock R1100 rear wheel is quite wide (160) and presents a huge offset while the earlier K100 17″ wheel is narrower (140) and bolts straight on – bless BMW again. But with swing arm pushed all the way over to the right, offset is still almost 11mm.

Of course, with the swing arm pushed over, the gearbox output shaft and drive shaft don’t line up so I will have to move the engine to the right as well! This shouldn’t present any balance issues since the gyroscopic effect of the wheels more than make up. The torque reation of the transverse flywheel has a far greater effect and that doesn’t effect things much.

I plan to take some meat off the K100 hub which will reduce the offset to around 5mm which is where it will stay. A longer pin and a spacer will have to be made to look after the large gap at the left hand pivot.


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