GAS GAS Fse 400 manual, review

11 Май 2015 | Author: | Комментарии к записи GAS GAS Fse 400 manual, review отключены
GAS GAS Pampera 400


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Frame DELTABOX, semi double chassis made from Cromoly tubes. Aluminium arm Front Suspension Inverted Diameter 45 mm Run 295 mm Inverted hlins 48 mm Run 295 mm Rear Suspension Progressive with hlins shock Run 320 mm Front brake Disk of 260 mm Pump and simple / double calliper Rear brake of 220 mm Nissin Pump and simple / Nissin calliper Wheels D.I.D. Type U with Michelin Comp3


base 1.475 mm Seat 940 mm Minimum ground clearance 340 mm Tank Capacity 7.2 litres

Un-installing the engine in the chassis

dismounting the engine from the wash it with a steam The dismounting sequence is explained in the steps.

Dismount the seat and the covers.

Empty the engine

Remove the engine plate.

the chassis (A) oil tank. Empty the of the engine (B).

Disconnect the (-) of the battery (C) and the engine earth (D).

Disconnect the alternator (E) and the phonic wheel sensor

Disconnect the spark plug (F), the engine oil vaporiser (G), the engine oil resevoir hose (H).

Loosen the head injector tubing (l).

Disconnect the starter connection wire (J). the starter motor removing the (K).

Dismount the water (L).

Remove the pedal lever (M).

Remove the collector (N).

Disconnect the 2 tubes.

Disconnect the engine oil (O) in the chassis tank.

Remove the gearshift lever

Remove the engine pinion (Q).

Remove the clutch cap De-tense the chain.

Remove the pinion clip (S).

the Engine pinion (T).

Observe which is the placement of the said pinion.

Remove the bolts and the brake pedal.

the motor from the frame.

of the engine in the chassis

Mount the in inverse order to de-installation

Fix the and engine fixing nuts.

In this phase, temporarily the nuts. The engine fixing are self-locking. Once removed lose their self-locking and are useless.

PRECAUTION Replace the fixing nuts with new

Hold the screw heads a spanner and tighten the engine screws with the specified Element A B C Nm 66 Kgm 6,6 6,6 6,6

Length of the screws 108 mm (B): 110 mm (D): 103 mm

Fix the brake pedal screw the specified torque. Brake screw: 29 Nm (2,9 Kg) PRECAUTION the carved bolts with new

Mount the engine pinion. Observe which is the placement before the said pinion, to be to achieve the same direction of

Place the engine pinion

Connect the chassis tank

Fix the exhaust collector screw with the specified torque.

Apply component NURAL 29 in the system joints.

NOTE: LOCTITE 243 to the pedal starter screw.

Fill 1.2 L of an engine oil SF or SG through the API service and with a of viscosity SAE 10W-40 through the oil mouth in the frame (A) and check the DATA Engine oil capacity of oil: 1 L Changing the oil and filter: 1.2 L general inspection: 1.2 L

Start the and leave it running some minutes at idle. Stop the and wait three minutes; check the oil level via the rod.

Minimum level Maximum

Dismounting the engine

Loosen the 3 that hold the starter cover. One of the 3 also holds the cover.

Remove the starter cover.

Extract the starter

Loosen the 2 screws that the starter motor.

Extract the motor. NOTE: The 2005 motor turns in the opposite to that of 2004.

GAS GAS Pampera 400
GAS GAS Pampera 400

Loosen the 7 screws that hold the cover. One of them is located in the clutch cavity.

Remove the cover.

Loosen the 2 screws hold the position sensor (A).

Remove the de-multiplier (B).

Loosen and extract the plug.

Loosen the crankshaft NOTE: The nut loosens towards the

Turn the alternator rotor placing the 7th tooth (A) of the phonic in the center of the position sensor hole.

Loosen the 3 screws that the cylinder head cover.

the cylinder head cover.

the help of the extractor (Ref: remove the alternator rotor.

the 3 screws that hold the oil pump.

Remove the oil extractor cover.

Remove the oil extractor

Loosen the 2 screws that the distributor chain tensor.

the distributor chain tensor.

the oil distributor.

Loosen the 2 lateral that hold the cylinder to the cylinder.

Loosen the rear that holds the cylinder to the head.

Remove the cylinder

Remove the cylinder head

Remove the distributor chain skate.

Loosen the 2 screws hold the cylinder to the engine

Hold the distributor chain and the cylinder.

Remove one of the clips hold the piston casing and to remove it.

Remove the cylinder gasket.

the 5 screws that hold the of the clutch disks.

Screw the tools into place together with the tools for the and tighten them to 10 Nm. NOTE: operation is mandatory to ensure the dismounting of the clutch.

Remove the 3 the 3 washers and the 3 springs that the clutch unit.

Remove the press cover.

Remove the pusher.

GAS GAS Pampera 400
GAS GAS Pampera 400
GAS GAS Pampera 400
GAS GAS Pampera 400

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