Kawasaki Ninja ZX-6, ZZ-R600 Repair Manual 1990-2006 Haynes 2146

25 Jan 2015 | Author: | Comments Off on Kawasaki Ninja ZX-6, ZZ-R600 Repair Manual 1990-2006 Haynes 2146
Kawasaki Ninja ZX-6 R

Kawasaki ZX600, ZZ-R600, Ninja ZX-6 Repair Manual 1990-2006

Item Description Table of Contents Specifications

The 1990-2006 Kawasaki ZX600, ZZ-R600, Ninja ZX-6 sportbike repair manual by Haynes covers:

Kawasaki ZX600D (ZZ-R600), U.K. 1990-1993

Kawasaki ZX600D (Ninja ZX-6), U.S. 1990-1993

Kawasaki ZX600E (ZZ-R600), U.K. 1993-2006

Kawasaki ZX600E (Ninja ZX-6, ZZ-R600), U.S. 1993-2004

Note: this manual DOES NOT cover the U.S. market 2005-on ZX600J (ZZ-R600).

Book Excerpt: 1990-2006 Kawasaki Ninja ZX-6, ZZ-R600 Repair Manual

COOLING SYSTEM COOLING FAN AND THERMOSTATIC SWITCH-CHECK AND REPLACEMENT

CHECK

If the engine is overheating and the cooling fan isn’t coming on, remove the seat and check the (10A) fan fuse (see Chapter 9). If the fuse is blown, check the fan circuit for a short to ground (see the Wiring diagrams at the end of this book).

If the fuse is good, remove the lower fairing (see Chapter 8) and unplug the electrical leads from the thermostatic fan switch. Using a jumper wire, connect these two leads (see illustration). If the fan still doesn’t come on, check the wiring. connectors and fan motor.

To check motor, remove the fuel tank and trace the wiring harness from the fan motor to its electrical connector, located between the steering head and the cross brace and accessible from above (it’s a two wire black connector).

Unplug the connector and, using two jumper wires connected to the battery terminals, apply battery voltage to the fan-side of the electrical connector. If the fan doesn’t rotate, the problem is either in the wiring, connectors or the thermostatic fan switch.

To check the fan switch, remove the switch (see Step 10) and test it as shown (see illustration). Note the temperature at which the switch closes the circuit and compare this to the temperature listed in this Chapter’s Specifications.

If the switch doesn’t perform as described, replace it.

STEERING AND SUSPENSION SUSPENSION-ADJUSTMENT

FRONT FORK PRE-LOAD ADJUSTMENT-E3-ON MODELS

Spring preload is adjusted by rotating the fork top bolt using an open-end wrench on the two flats provided. Turning the adjuster in (clockwise) increases preload, and turning it out decreases preload.

The adjuster has 8 preload positions, indicated by grooves around the adjuster body. Position 8 (adjuster fully extended) is the softest position, and position 1 (fully in) is the hardest.

The standard position for a rider of average build (68 kg, 150 lb.) is 5 grooves exposed, ie 16 mm from the top of the preloader adjuster to the top of the fork top bolt hex. Set both forks to the same preload setting otherwise dangerous handling will result.

FRONT FORK DAMPING ADJUSTMENT-E3-ON MODELS

The damping adjuster is located in the center of the preload adjuster and is adjusted using a flat-bladed screwdriver. There are four damping settings, identified by clicks (see illustration).

Turn the adjuster fully clockwise to identify the hardest damping position no. 4, then one click back to the standard setting (no. 3), and further clicks back to settings no.

2 and 1. Set both forks to the same damping setting otherwise dangerous handling will result.

TABLE of CONTENTS:

KAWASAKI ZX600 NINJA MAINTENANCE

Routine maintenance and servicing

Specifications

Recommended lubricants and fluids

Maintenance schedule

Component locations

Maintenance procedures

KAWASAKI ZX600 NINJA REPAIRS and OVERHAUL

Engine, transmission and associated systems

Engine, clutch and transmission

Cooling system

Fuel and exhaust systems

Kawasaki Ninja ZX-6 R

Ignition system

Chassis components

Suspension and steering

Final drive

Brakes

Tires

Fairing, bodywork and frame

Electrical system | Wiring diagrams

REFERENCE

Dimensions and weights

Tools and workshop tips

Storage

Motorcycle chemicals and lubricants

Troubleshooting

Subject: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Kawasaki ZX600, ZZ-R600, Ninja ZX-6 service, maintenance, repair. ISBN-10: 1844253880 | ISBN-13: 9781844253883 | Haynes 2146


Publisher: Haynes Manuals

Pages: 288 – Hundreds of bw photos and illustrations

Binding: Hardcover – 8.5 x 11 inches

ISBN: 978-1-84425-388-3

Years: 1990 – 2006

Kawasaki Ninja ZX-6 R
Kawasaki Ninja ZX-6 R
Kawasaki Ninja ZX-6 R

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