2006-2010 Triumph 675 Daytona, Street Triple Repair Manual Haynes

10 Jun 2015 | Author: | Comments Off on 2006-2010 Triumph 675 Daytona, Street Triple Repair Manual Haynes
Triumph Daytona 675 R
Triumph Daytona 675 R

Triumph 675 Daytona, Street Triple, Street Triple R Repair Manual 2006-2010


Item Description Table of Contents Specifications

The Haynes 2006-2010 Triumph 675 Daytona, Street Triple, Street Triple R Repair Manual covers the following models:

Triumph Daytona 675, (674.8cc) 2006-2010

Triumph Street Triple, (674.8cc) 2007-2010

Triumph Street Triple R, (674.8cc) 2009-2010

Note: Manual includes Special Edition models.

Book Excerpt: 2006-2010 Triumph 675 Daytona, Street Triple, Street Triple R Repair Manual

ENGINE, CLUTCH AND TRANSMISSION CRANKSHAFT AND MAIN BEARINGS

REMOVAL

Remove the engine from the frame (see Section 4) and separate the crankcase halves (see Section 21).

Refer to Section 24 and separate the connecting rods from the crankshaft (unless the pistons have been removed, in which case the rods can remain attached for now, and removed later if required).

NOTE: If no work is to be carried out on the piston/connecting rod assemblies there is no need to remove them from the bores (unless the liners have been removed), but, making sure the liners are secure (see Section 14), you can push them up to the top of the bores so that the big-ends are clear of the crankshaft.

Before removing the crankshaft, check the amount of end-float using a dial gauge. If it exceeds the limit specified, the crankshaft and/or the crankcases must be replaced with new ones.

Align and then remove the balancer shaft (see Section 26). Lift the crankshaft out of the upper crankcase half, taking care not to dislodge the main bearing shells (see illustration).

If required, remove the bearing shells from the crankcase halves by pushing their centers to the side, and then lifting them out (see illustration). Keep the shells in order.

INSPECTION

Clean the crankshaft with solvent, squirting it through all oil passages. If available, blow it through and dry with compressed air.

Check the balancer shaft drive gear teeth and the cam chain drive sprocket teeth for wear and damage, referring to Sections 26 and 10 to also check the driven gear and sprockets and the cam chain.

Refer to Section 23 and examine the main bearing shells. If they are scored, badly scuffed or appear to have been seized, new shells must be installed. Always renew the main bearings as a set.

If they are badly damaged, check the corresponding crankshaft journals.

Evidence of extreme heat, such as discoloration, indicates that lubrication failure has occurred. Be sure to thoroughly check the oil pump and pressure relief valve as well as all oil holes and passages before reassembling the engine.

BRAKES, WHEELS AND FINAL DRIVE REAR SPROCKET COUPLING/RUBBER DAMPER

Remove the rear wheel (see Section 14). Lift the sprocket coupling out of the wheel, noting how it fits, and remove the spacer inside it (see illustrations 15.24a and b).

Check the coupling for cracks or any obvious signs of damage.

Lift the rubber damper piece from the wheel hub, noting how it fits. Check it for cracks, hardening and general deterioration (see illustration). Replace the damper piece with a new one if necessary.

Checking and replacement procedures for the sprocket coupling bearing are described in Section 15.

Installation is the reverse of removal. Make sure the damper assembly is correctly fitted.

TABLE of CONTENTS:

LIVING WITH YOUR TRIUMPH

Introduction

About this manual

Safety first!

Identification numbers

Buying spare parts

Pre-ride checks

Coolant level

Engine oil level

Legal and safety checks

Brake fluid levels

Tires

Suspension, steering and drive chain

Model development

Bike specs

MAINTENANCE

Routine maintenance and servicing

Specifications

Lubricants and fluids

Maintenance schedule

Triumph Daytona 675 R
Triumph Daytona 675 R

Component locations

Maintenance procedures

REPAIRS and OVERHAUL

Engine, transmission and associated systems

Engine, clutch and transmission

Cooling system

Engine management system

Chassis components

Frame and suspension

Brakes, wheels and final drive

Fairing and bodywork

Electrical system | Wiring diagrams

REFERENCE

Tools and workshop tips

Security

Lubricants and fluids

Conversion factors

Storage

Troubleshooting

Subject: 2006, 2007, 2008, 2009, 2010 Triumph 675 Daytona, Street Triple, Street Triple R service, maintenance, repair. ISBN-10: 1844258769 | ISBN-13: 9781844258765 | Haynes 4876

Publisher: Haynes Manuals

Pages: 270 – Hundreds of bw photos and illustrations

Binding: Hardcover – 8.5 x 11 inches

ISBN: 978-1-84425-876-5

Years: 2006 – 2010

Triumph Daytona 675 R
Triumph Daytona 675 R
Triumph Daytona 675 R
Triumph Daytona 675 R
Triumph Daytona 675 R
Triumph Daytona 675 R

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