YAMAHA WR 450 F – 2-TRAC 2005 OWNER’S MANUAL Pdf Download.

16 Июн 2015 | Author: | Комментарии к записи YAMAHA WR 450 F – 2-TRAC 2005 OWNER’S MANUAL Pdf Download. отключены
Yamaha WR 450 F

Summary of Contents

Page 1

Manual #xD6;hlins enduro fork Yamaha WR 450 F #x2013; 2005 Including: Setting up bike Fine-tuning Service the General handling set-up info Spare parts.

2: Table Of Contents

Introduction signals NOTE All of #xD6;hlins suspension products are Important concerning safety is #xD6;hlins are subject to continual improve- to the brand and model. This that distinguished in this by the ment and development. Consequently, length, travel, spring, and damping charac- following these instructions include the up-to-date.

Page 3: Tuning The Design

The compression adjuster is The adjuster Spring pre-load is located at the bottom of the is located at the top of different spring supports. leg. the fork leg. springs are available. Tuning the Design In the legs there are #x201C;air-springs#x201C;.

Page 4: Settings, The Spring Preload

Bike on a Bike on the ground. Bike rider on. Settings Setting the pre-load #x2022; Allow the (without rider) to apply on the springs and repeat the Basic Measuring measuring procedure F2).

Always ensure that the setting made by Pre-load on the is very important, #x2022;.

5: Fine Tuning The Bike

… Rebound … in compression valve Flow in valve Flow in compression Flow in rebound valve in the tube during the compression sure that you have the springs and Fine-tuning the bike the rebound bleed valve the flow the correct spring before making any Learning how to use the will take time the rebound ….

Page 6

Air Oil level Oil level 100 mm Oil level 110 mm Oil 120 mm Oil level 130 mm 5 0 0 A change in oil level Oil is measured 4 5 0 will effect the from the top of the 4 0 0 ing forces, not in the outer with the top.

Page 7: Pre-load Adjustment

(1873-01) 17 mm Adjustment wrench 17 mm Tool Top cap wrench (1860-01) and springs Damper rod 24 mm extender Damper rod assy Pre-load Put the bike on a stand and loosen the in Remove the top cap from the damper rod Unscrew the top cap, use a 17 mm wrench and the top crown that hold the legs.

Page 8

Spring support Optional wheel 02428-08 02428-04 Top cap Spring Remove the spring support. Fit the support and the top cap. Tighten a optional spacer to achieve the the top cap and lock nut to a torque of 20 Nm. static

Page 9: Changing Springs,

Front fork L #x2265; 460 mm adjuster Vice with jaws Changing springs Follow instructions 1-4 on previous and Install the new spring. Loosen the that hold the fork in the remove the spring. Do not install the upper fork crown.

Page 10

Outer tube 1797-03 Outer tube leg Damper Tool Sleeve rod 1702-04 Bushing Seal tube Inner leg Fixed Perform steps 1-2 on page 7. Use the tool (1702-04) to remove the Loosen the cylinder tube on top of the cylinder bushing.

Page 11

Bushing Seal Rebound valve assembly valve Remove the seal and bushing and them Fasten the damper rod in a vice with Remove the valve assembly from for and damage. Replace if necessary. jaws. Use tool 0727-02. the bottom using a 17 mm socket.

12: Assembling

Inner leg Inner leg Circlip Tool 1799-04 Scraper Washer Tool Circlip Bushing Sleeve Seal Bushing Outer leg Assembling Apply a thin of #xD6;hlins red grease (146-01) the outer leg in a vice with jaws. Apply some red grease on the seals.

Page 13

Damper rod assy 17 mm tube cap wrench Top cap Damper rod 24 mm wrench 60 Nm Cylinder Compression tube valve assy rod Fasten the fork leg, at the bottom, in a vice Install the rod assembly into the cylinder the fork top cap and the lock nut.


Technical specifications Fork and … Oil level: When from factory: 105 mm Length 938 mm Stroke: 300 mm Adjustment range: mm. Rebound and compression adjustment Refer to mounting instruction for data.

Maximum open and compression valve: Use only high performance front fluid 20 clicks.

Page 15

parts Pos. Part No.

Description Type/remarks 02400-01 rubber 02403-01 Washer Spring support 4 mm Standard Spring support 8 mm Optional Spring 4.1 N/mm Standard Spring 4.3 N/mm Optional Spring 4.5 N/mm Standard Spring 4.7 N/mm Optional.

Page 16

Spare parts Part No. Pcs.

Description 00828-01 Screw M3x8 Knob 01473-06 Circlip O-ring 02405-01 Adjustment 00884-01 Ball 00833-01 01050-01 Screw 00338-59 2:10 02397-48 End cap bump 48mm 2:11 00438-61 2:12 02366-13 Adjustment rod 02402-01.

Page 17

Spare Rebound adjuster Compression Pos. Part No. Pcs.

Type/remarks 3:21 00438-31 3:22 02356-03 Rebound 3:23 02322-01 Spring 02320-03 Piston holder 00610-18 1/leg Shims 3/leg Shims 3:26 2/leg Wave washer 00520-22 1/leg Shims

Page 18

Front suspension. handling set-up Feels over small bumps, but full Front end falls the curves (oversteering) Front travel is not used to its full travel. especially in sand. Harsh feeling, front grip is not satisfactory in bumpy

Page 19: Maintenance

Maintenance front forks depend on a friction free action. sure your forks are serviced. Do not use strong solvents, as brake cleaner, to clean the forks.

This will dry out the and the steel tubes and cause or leakage.

Page 20

More www.ohlins.com #xD6;hlins Racing AB, Box S-194 27 Upplands V#xE4;sby, Phone +46 8 590 025 00, Fax +46 8 590 025 80 Your #xD6;hlins

Interesting articles

Tagged as:

Other articles of the category "Yamaha":

Our partners
Follow us
Contact us
Our contacts


Born in the USSR


About this site

For all questions about advertising, please contact listed on the site.

Motorcycles catalog with specifications, pictures, ratings, reviews and discusssions about Motorcycles.